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"Energy independence has to be our nation's first and highest priority. We must be determined to achieve this within the next 25 years i.e. by the year 2030." – Abdul Kalam, 2005
Showing posts with label Alternate fuel projects. Show all posts
Showing posts with label Alternate fuel projects. Show all posts

Saturday, 18 August 2012

Power from Cow dung - DIY - AF

            We just tried to run a SI engine using 100% Bio-gas which was obtained from the Anaerobic digestion of cow dung.


             Cow dung gas is 55-65% methane, 30-35% carbon dioxide, with some hydrogen, nitrogen and other traces. Its heating value is around 600 B.T.U per cubic foot. Natural gas consists of around 80 % methane, yielding a B.T.U value of about 1000.



             Cow dung slurry is composed of 1.8-2.4% nitrogen (n2), 1.0-1.2% phosphorus (p2o5), 0.6-0.8% potassium (k2o) and 50-75% organic humus. About one cubic foot of gas may be generated from one pound of cow manure at around 28°c. This is enough gas to cook a day's meals for 4-6 people in India.



              About 1.7 cubic metres of biogas equals one litre of gasoline. The manure produced by one cow in one year can be converted to methane which is the equivalent of over 200 litres of gasoline.



              Gas engines require about 0.5 m3 of methane per horsepower per hour. Some care must be taken with the lubrication of engines using solely biogas due to the "dry" nature of the fuel and some residual hydrogen sulphide; otherwise these are a simple conversion of a gasoline engine.


ACTUAL BIOGAS CONSTITUENTS WHILE USING AZOLLA & CACTUS:

The following samples are analysed through “Gas Chromatography Equipment” at CPCL Ltd, Pannankudi. Calorific value of the biogas using azolla is 55MJ/Kg


S.NO

AZOLLA
CACTUS
1
RAW MATERIAL INPUT

10KG.
10KG
2
GAS PRODUCED

0.25-0.4 KG
0.35-0.45 KG
3
CH4

68.21 %
57.33 %
4
CO2

1.98   %
14.88 %
5
OTHER GAS OR AIR
(CO,H,H2S,N2 ETC.,)

29.81 %
28.79 %

Let move to the DIY section, 
Digester Construction :
 A Cylindrical vessel of 75cm dia and 125cm height, having 3 layer, see the diagram. 



AZOLLA: 
In tamil nadu , the azolla is available at kanyakumari sea beaches.it is nothing but the green plant in which having the ability for doubling the bio mass.
Azolla floats on the surface of water by means of numerous Small, closely overlapping scale-like leaves, with their roots hanging in The water. They form a symbiotic relationship with the cyanobacterium Anabaena azollae, which fixes atmospheric nitrogen, giving the plant Access to the essential nutrient. This has led to the plant being dubbed A "super-plant", as it can readily colonise areas of freshwater, and Grow at great speed - doubling its biomass every two to three days.
CACTUS
In general, cactus having the nature of producing the carbon di oxide. It’s differ depends upon the temperature so in day time it is higher to compare at night time.
A cactus is a member of the plant family cactaceae, within the order caryophyllales. In the absence of leaves, enlarged stems carry out photosynthesis. Unlike many other succulents, the stem is the only part of most cacti where this vital process takes place.


Photograph of Digester and test setup:














METHANE COMBUSTION:
In the combustion of methane, several steps are involved. An early intermediate is formaldehyde (HCHO or H2CO). Oxidation of formaldehyde gives the formyl radical (hco), which then give carbon monoxide (co):
CH4 + O2 CO + H2 + H2O
The resulting h2 oxidizes to h2o, releasing heat. This reaction occurs very quickly, usually in significantly less than a millisecond.
2 H2 + O2 2 H2o
Finally, the co oxidizes, forming co2 and releasing more heat. This process is generally slower than the other chemical steps, and typically requires a few to several milliseconds to occur.
2 CO + O2 2 CO2
The result of the above is the following total equation:
CH4 + 2 O2 CO2 + 2 H2O
(δh = 891 kj/mol (at standard conditions))


Emission and Performance test results:


The usage of biogas as fuel is similar to the petrol but it is having the ability to minimize the NOX, CO content and also the specific fuel consumption.
The production of methane gas using cellulose material is better to compare with ordinary cow dung. 
Using biogas as a fuel for producing power, the problem of electricity demand in our country can be resolved.

- This work was done by purushmech@india.com

Related Article :

Car run on human waste -AF -New technology

"The Bio-Bug" The Bio-Bug has been converted by a team of British engineers to be powered by biogas, which is produced from human waste at sewage works across the country. They believe the car is a viable alternative to electric vehicles. Excrement flushed down the lavatories of just 70 homes is enough to power the car...




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Wednesday, 11 July 2012

Make Ethanol at home - New Technology



             People were making ethanol at home long before there were cars. They called it moonshine. With gas prices going through the roof  and everyone worried about global warming , a California company is betting people will jump at the chance to use the same technology to turn sugar into fuel for less than a buck a gallon.

      E-Fuel Corporation  has unveiled its EFuel 100 MicroFueler , a device about the size of a washing machine that uses sugar, yeast and water to make 100 percent ethanol at the push of a button.


   "You just open it like a washing machine and dump in your sugar, close the door and push one button," A few days later, you’ve got ethanol." Said Tom Quinn, The founder of E-Fuel Corporation.

Is it really that easy?

According to Quinn, it is. The MicroFueler weighs about 90Kg and hooks up to a water and 110 or 220 volt power supply and wastewater drain just like a washing machine. It uses raw sugar  (not the refined white stuff) and a proprietary time-release yeast mixture  as feedstock. Turn on the machine and in seven days you’ve got 35 gallons of ethanol. The MicroFueler has its own pump and hose – just like the pump at your corner gas station – so you can easily fill up your car.

"It’s so simple, anyone can make their own fuel," Quinn says. Depending upon the cost of electricity and water, he says, the MicroFueler can produce ethanol for less than 15 Rupees per liter. Quinn likens the MicroFueler to the personal computer and says it will cause the same sort of "paradigm shift."

"Just as the PC brought desktop computing to the home, E-Fuel will bring the filling station to the home," he says.

However, running 100 percent ethanol in your car is against the law. No problem, Quinn says. Mix it with gasoline to create E-85 . Just put a few gallons of gas in your car, then drive home and top it off with ethanol. Quinn says running sugar-based ethanol will produce about 85 percent fewer carbon emissions than using gasoline.

You’re all set if you’ve got a flex-fuel vehicle.

Flex-Fuel Vehicles (FFV)
Flexible fuel vehicles (FFVs) are designed to run on gasoline or a blend of up to 85% ethanol (E85). Except for a few engine and fuel system modifications, they are identical to gasoline-only models. FFVs experience no loss in performance when operating on E85. However, since ethanol contains less energy per volume than gasoline, FFVs typically get about 10-15% fewer Kms per Liter when fueled with E85.
FFVs have been produced since the 1980s, and dozens of models are currently available. Since FFVs look just like gasoline-only models, you may be driving an FFV and not even know it.

Related Article

Effect of Isopropyl alcohol on direct injection diesel engine - AF

A small intro: Alcohol is a bio-based renewable and oxygenated fuel, thereby providing potential to increase performance, reduce the PM emission in diesel engines and to provide reduction in life cycle CO2.The objective of this investigation is to first create a stable alcohol-diesel blended fuel, and then to generate...
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Monday, 18 June 2012

Car run on human waste -AF -New technology


"The Bio-Bug"
The Bio-Bug has been converted by a team of British engineers to be powered by biogas, which is produced from human waste at sewage works across the country.
They believe the car is a viable alternative to electric vehicles.
Excrement flushed down the lavatories of just 70 homes is enough to power the car for 10,000 miles - the equivalent of one average motoring year.
This conversion technology has been used in the past but the Bio-Bug is Britain's first car to run on methane gas without its performance being reduced.
It can power a conventional two litre VW Beetle convertible to 114mph.
"If you were to drive the car you wouldn't know it was powered by biogas as it performs just like any conventional car. It is probably the most sustainable car around."
The car is started using unleaded petrol but automatically switches to methane when the engine is "up to temperature".

If the methane tank runs out the Bio-Bug reverts back to petrol.
Around 18 million cubic metres of biogas is produced from human waste every year at Wessex Water's sewage treatment works in Avonmouth, Bristol.

The gas is generated through anaerobic digestion - where bugs which are starved of oxygen break down biodegradable material to produce methane.
However, before the gas can be used to power vehicles it must undergo "biogas upgrading" where carbon dioxide is removed to improve performance.
The Bio-Bug does 5.3 miles per cubic metre of biogas, which means that just one sewage works could power 95,400,000 miles per year saving 19,000 tonnes of CO2.
 "This is a very exciting and forward-thinking project demonstrating the myriad benefits of anaerobic digestion.
"Biomethane cars could be just as important as electric cars, and the water regulator Ofwat should promote the generation of as much biogas as possible through sewage works in the fight against climate change."
The Bio-Bug emits three tonnes of carbon dioxide in an average year whilst a conventional vehicle emits 3.5 tonnes.
However, the Bio-Bug is carbon neutral because all of its CO2 would have been released into the atmosphere anyway in the form of methane gas.
Conventional vehicles use fossil fuels, a non-renewable, finite source of energy, and the CO2 they emit would not otherwise have been released into the atmosphere.

Related DIY Project:
Power from Cow dung - DIY - AF

            We just tried to run a SI engine using 100% Bio-gas which was obtained from the Anaerobic digestion of cow dung.              Cow dung gas is 55-65% methane, 30-35% carbon dioxide, with some hydrogen, nitrogen and other traces. Its heating value is around...





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Tuesday, 8 May 2012

Effect of Isopropyl alcohol on direct injection diesel engine - AF



A small intro:
Alcohol is a bio-based renewable and oxygenated fuel, thereby providing potential to increase performance, reduce the PM emission in diesel engines and to provide reduction in life cycle CO2.The objective of this investigation is to first create a stable alcohol-diesel blended fuel, and then to generate transient performance, and emissions data for evaluation of different alcohol content on a diesel engine. Isopropyl alcohol a new oxygenate is investigated in this study. A single-cylinder, air-cooled, direct injection diesel engine developing a power output of 5.2 kW at 1500 rev/min was used.  Base data was generated with standard diesel fuel. Subsequently four fuel blends, namely 90D: 10IPAa, 85D: 15IPA, 75D: 25IPA and 70D: 30IPA percentage by volume were prepared and tested. Engine performance and emission data were used to optimize the blends for reducing emission and improving performance. Results show improved performance with blends compared to neat fuel for all conditions of the engine. However, 75D: 25IPA blends recorded a maximum brake thermal efficiency of 36.86%. Drastic reduction in NOx was observed with slight increase in HC emissions for the blends as compared to neat diesel.

What guys just confused ok , I explain it in a simple way :)
  • Its just mixing of Isopropyl alcohol (which is nothing but rubbing alcohol like CD cleaner liquid) with ordinary diesel fuel of different proportions like 10%,20%,25%,30%..
  • Then its performance and emission are  tested  in ordinary diesel engines...

Hereby I gave my work completely guys :

EXPERIMENTAL SETUP

 Diesel with Isopropyl alcohol blends are used in single cylinder diesel engine. The diesel engine is operated on different blend ratios 90D: 10IPA, 85D: 15IPA, 75D: 25IPA and 70D: 30IPA respectively.
Experiments were conducted on a, single-cylinder, water-cooled, direct injection diesel engine developing a power output of 5.2 kW at 1500 rev/min connected with a water cooled eddy current dynamometer. The engine was operated at a constant speed of 1500 rpm and standard injection pressure of 220 Kgf/cm2. The specification of the engine is given in Table1. The fuel flow rate was measured on volume basis using a burette and a stop watch. K-type thermocouple and a digital display were employed to note the exhaust gas temperature.
NOx emission is measured with help of an exhaust gas analyzer. AVL smoke meter is used to measure the smoke density. AVL five-gas analyzer is used to measure the rest of the pollutants. A burette is used to measure the fuel consumption for a specified time interval. During this interval of time, how much fuel the engine consumes is measured, with the help of the stopwatch. 

Type
Vertical, Water Cooled, Four Stroke
Number of Cylinder
One
Bore
87.5 mm
Stroke
110 mm
Compression Ratio
17.5:1
Maximum Power
5.2 kW
Speed
1500 Rev/min
Dynamometer
Eddy Current
Injection Timing
23o Before TDC
Injection Pressure
220 kgf/cm2 , Direct Injection

 Specifications of the Test Engine

EXPERIMENTAL PROCEDURE

The engine was allowed to run with neat diesel at a various load for nearly 10 minutes to attain the steady state constant speed conditions. Then the following observations were made.

1       The water flow is started and maintained constant throughout the experiment.
2       The load, speed and temperature indicators were switched on.
3       The engine was started by cranking after ensuring that there is no load.
4       The engine is allowed to run at the rated speed of 1500 rev/min for a period of 10 minutes to reach the steady state.
5       The fuel consumption is measured by a stop watch.
6       Smoke readings were measured using the Smoke meter at the exhaust outlet.
7       The NOx emission was measured using exhaust gas analyzer.
8       The exhaust temperature was measured at the indicated by using a sensor.
9       Then the load is applied by adjusting the knob, which is connected to the eddy current dynamometer.
10  Experiments were conducted using neat diesel – ethanol, diesel, and Isopropyl alcohol the above procedure is adopted.





 Experimental setup

RESULTS AND DISCUSSION
The figure 1 shows the Specific fuel consumption for different concentration of Isopropyl alcohol.  The specific fuel consumption increases with increase in brake power of the engine.  Among the blends 70D:30 IPA concentration of Isopropyl alcohol shows lower specific fuel consumption than other concentrations.
          
Figure 1.Variation of SFC for Diesel: IPA blends at peak load.

Figure 2 shows the brake thermal efficiency for different ratio of fuel Isopropyl alcohol. The brake thermal efficiency increases with increase in brake power of the engine.  Among the blend ratio 75D: 25 IPA concentration of Isopropyl alcohol shows higher than that of other blend ratio.


Figure 2.Variation of BTE for Diesel: IPA blends at peak load
The presence of oxygen due to the addition of Isopropyl alcohol in the diesel fuel, improve the combustion, especially diffusion combustion and hence increase the brake thermal efficiency.

                         Fig. 3 shows the exhaust smoke (soot) density for the neat diesel fuel and the various percentages of the IPA in its blends with diesel fuel. One can observe that the soot emitted by the 70D:30IPA fuel blends is significantly lower than that for the corresponding neat diesel fuel case, with the reduction being higher the higher the percentage of in the blend. The results reveal that the tendency to generate soot from the fuel-rich regions inside diesel diffusion flame is decreased by Isopropyl alcohol in the blends.
     

      
Figure 4.Variation of EGT for Diesel: IPA blends at peak load
Figure 4 gives the exhaust gas temperature with different concentration of blend ratio.  The result is shown that exhaust gas increases linear with increase of brake power of the engine.  It can be concluded that all the blend ratio of Isopropyl alcohol lower the exhaust gases than sole fuel.
Figure5.Variation of NOx for Diesel: IPA blends at peak load


Figure 5 shows NOx emission of Isopropyl alcohol concentration.  It can be seen that NOx emission decreases with bled ratio than sole fuel shows max reduction of NOx emissions.  Among the blend ratio 70D:30IPA concentration of Isopropyl alcohol shows lower than that of other blend ratio at peak load. 

 Figure6.Variation of HC for Diesel: IPA blends at peak load

Figure 6 shows that hydrocarbon emission of blend ratio concentration.  It can be seen that hydrocarbon emission increases with all the concentration of blend ratio than sole fuel. 

Finally from this work i suggest 75% diesel and 25% is suitable for low emission as well as high performance.......................... 




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Sunday, 6 May 2012

Hydrogen boosting to IC Engines as oxyhydrogen (HHO) - AF



THE THEORY BEHIND HYDROXY BOOSTING IN VEHICLES

Hydrogen fuel enhancement is a term used to describe the supplementation of an internal combustion engine (ICE) with hydrogen to improve fuel efficiency and power. By supplementing an engine's normal fuel with hydrogen / compressed natural gas blends (H2CNG or HCNG), the exhaust emissions of the ICE can be dramatically improved. Hydrogen injection is similar to both propane injection and nitrous oxide injection.
HCNG (or H2CNG) is a mixture of compressed natural gas and 4-9 percent hydrogen by energy. Hydrogen contents of less than 50% in the HCNG blend have leakage and flammability risks similar to those of CNG alone. With the hydrogen being part of the mixture, there are no special precautions needed to avoid hydrogen embrittlement of the materials coming in contact with the mixture. HCNG stations can be found at Hynor (Norway) and the BC hydrogen highway in Canada.
Automotive fuel enhancement systems inject either a hydrogen-rich mixture, or pure hydrogen into the intake manifold of the engine. In some cases, this is combined with air/fuel ratio and timing modifications. A small amount of hydrogen added to the intake air-fuel charge permits the engine to operate with leaner air-to-fuel mixture than otherwise possible. As the air/fuel mix approaches 30:1 the temperature of combustion substantially decreases effectively mitigating NOx production.
Under idle conditions power is only required for extraneous components other than the drive train, therefore fuel consumption can be minimized. A 50% reduction in gasoline consumption at idle was reported by numerically analyzing the effect of hydrogen enriched gasoline on the performance, emissions and fuel consumption of a small spark-ignition engine.
Under most loads near stoichiometric air/fuel mixtures are still required for normal acceleration, although under idle conditions, reduced loads and moderate acceleration hydrogen addition in combination with lean burn engine conditions can guarantee a regular running of the engine with many advantages in terms of emissions levels and fuel consumption.
Increases in engine efficiency are more dominant than the energy loss incurred in generating hydrogen. This is specifically with regard to use of a hydrogen reformer. Overall computational analysis has marked the possibility of operating with high air overabundance (lean or ultra-lean mixtures) without a substantial performance decrease but with great advantages on pollution emissions and fuel consumption.
Overall comparing the properties of hydrogen and gasoline, it is possible to underline the possibilities, for hydrogen fueled engines of operating with very lean (or ultra-lean) mixtures, obtaining interesting fuel economy and emissions reductions. The concept of hydrogen enriched gasoline as a fuel for internal combustion engines has a greater interest than pure hydrogen powered engines because it involves fewer modifications to the engines and their fueling systems.
Hydrogen fuel enhancement from electrolysis of water can produce fuel efficiency improvements on the order of 4% and similar modest reductions in emissions, and is currently in use in Canada
A simplified single-step combustion reaction is represented as:
[FUEL] + [HYDROGEN] + [AIR] → HC + CO + CO2 + H2O + NOx
Oxyhydrogen
Oxyhydrogen is a mixture of hydrogen and oxygen gases, typically in a 2:1 atomic ratio; the same proportion as water. At normal temperature and pressure, oxyhydrogen can burn when it is between about 4% and 94% hydrogen by volume, with a flame temperature around 2000 C.



ELECTROLYSIS OF WATER
Electrolysis of water is the decomposition of water (H2O) into oxygen (O2) and hydrogen gas (H2) due to an electric current being passed through the water.

An electrical power source is connected to two electrodes, or two plates (typically made from some inert metal such as platinum or stainless steel) which are placed in the water. Hydrogen will appear at the cathode (the negatively charged electrode, where electrons enter the water), and oxygen will appear at the anode (the positively charged electrode). Assuming ideal faradaic efficiency, the amount of hydrogen generated is twice the number of moles of oxygen, and both are proportional to the total electrical charge conducted by the solution. However, in many cells competing side reactions dominate, resulting in different products and less than ideal faradaic efficiency.
Electrolysis of pure water requires excess energy in the form of over potential to overcome various activation barriers. Without the excess energy the electrolysis of pure water occurs very slowly or not at all. This is in part due to the limited self-ionization of water. Pure water has an electrical conductivity about one millionth that of seawater. Many electrolytic cells may also lack the requisite electro catalysts. The efficiency of electrolysis is increased through the addition of an electrolyte (such as a salt, an acid or a base) and the use of electro catalysts.
In pure water at the negatively charged cathode, a reduction reaction takes place, with electrons (e−) from the cathode being given to hydrogen captions to form hydrogen gas (the half reaction balanced with acid):
Reduction at cathode: 2 H+(aq) + 2e− → H2(g)
At the positively charged anode, an oxidation reaction occurs, generating oxygen gas and giving electrons to the anode to complete the circuit:
Anode (oxidation): 2 H2O(l) → O2(g) + 4 H+(aq) + 4e−
The same half reactions can also be balanced with base as listed below. Not all half reactions must be balanced with acid or base. Many do like the oxidation or reduction of water listed here. To add half reactions they must both be balanced with either acid or base.
Cathode (reduction): 2 H2O(l) + 2e− → H2(g) + 2 OH-(aq)
Anode (oxidation): 4 OH- (aq) → O2(g) + 2 H2O(l) + 4 e−
Combining either half reaction pair yields the same overall decomposition of water into oxygen and hydrogen:
Overall reaction: 2 H2O(l) → 2 H2(g) + O2(g)
The number of hydrogen molecules produced is thus twice the number of oxygen molecules. Assuming equal temperature and pressure for both gases, the produced hydrogen gas has therefore twice the volume of the produced oxygen gas. The number of electrons pushed through the water is twice the number of generated hydrogen molecules and four times the number of generated oxygen molecules.

THERMODYNAMICS OF THE PROCESS
Decomposition of pure water into hydrogen and oxygen at standard temperature and pressure is not favorable in thermodynamic terms.
Anode (oxidation): 2 H2O(l) → O2(g) + 4 H+(aq) + 4e−    Eoox = -1.23 V (Eored = 1.23 ) red = 1.23)
Cathode (reduction): 2 H+(aq) + 2e− → H2(g)    Eored = 0.00 V
Thus, the standard potential of the water electrolysis cell is -1.23 V at 25 °C at pH 0 (H+=1.0M). It is also -1.23 V at 25 °C at pH 7 (H+ = 1.0×10−7 M) based on the Nernst Equation.
The negative voltage indicates the Gibbs free energy for electrolysis of water is greater than zero for these reactions. This can be found using the G = -nFE equation from chemical kinetics, where n is the moles of electrons and F is the Faraday constant. The reaction cannot occur without adding necessary energy, usually supplied by an external electrical power source.

PULSE WIDTH MODULATOR
Pulse-width modulation (PWM), or pulse-duration modulation (PDM), is a commonly used technique for controlling power to inertial electrical devices, made practical by modern electronic power switches.
<Circuit and working>

JOURNAL PAPER REFERENCES
 The following list of references show the work that has been on done the properties of Hydroxy/HHO Gas and it’s application as engine combustion enhancer via on-board electrolysis systems.

On-Board Hydroxy Engine Enhancement Technical Papers:



Al-Rousan AA, “Reduction of fuel consumption in gasoline engines by introducing HHO gas into intake manifold”, Int J Hydrogen Energy (2010), doi:10.1016/j.ijhydene.2010.08.144

S. Samuel and G. McCormick, “Hydrogen Enriched Diesel Combustion”, SAE Paper, 2010012190 (2010).

R. Chiriac et al, “Effects of Gasoline-Air Enrichment with HRG Gas on Efficiency and Emissions of a SI Engine”, SAE Paper, 2006013431 (2006).

Z. Dulger and K. Ozcelik, “Fuel Economy Improvement by on Board Electrolytic Hydrogen Production”, Int J Hydrogen Energy 25:895-897 (2000).

G. Balan, “Field study of the effects of the hydrogen generating system on power, fuel economy and emissions in gasoline and diesel engines”, Proceedings of the 1999 Spring Technical Conference of the ASME Internal Combustion Engine Division, Columbus, IN, Paper No. 99-ICE-178.

Chaiwongsa P, et al. Effective Hydrogen Generator Testing for on-site small engine. PhysicsProcedia (2) (2009) 93-100.

Hydroxy Gas Properties and Composition Technical Papers:


C. Eckman, “Plasma Orbital Expansion of the Electrons in Water”, Proceedings of the 17th Annual Natural Philosophy Alliance Conference, Long Beach, CA, Vol. 6, No. 2.

H. Ymamoto, “Explanation of anomalous combustion of Brown’s Gas using Dr. Mills’ Hydrino Theory ”, SAE Paper, 1999-01-3325 (1999).

O. Hung-Kuk, “Some comments on implosion and Brown gas”, J Materials Processing Tech 95:8-9 (1999).

Y. Hacohen and E. Sher, “An internal combustion SI engine fueled with hydrogen-enriched gasoline”, Israel Journal of Technology 25:41-54 (1989).

Park et al, “Vitrification of Municipal Solid Waste Incinerator Fly ash using Brown’s Gas”, Energy & Fuels 19:258-262 (2005).



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